In-Situ Synthesis of KO2 Nanocrystals on Porous Fiberglass Matrix as an Air Regenerative Product

Document Type : Research Article

Authors

Faculty of Chemistry and Chemical Engineering, Malek-Ashtar University of Technology, P.O. Box 15875-1774 Tehran, I.R. IRAN

Abstract

The in-situ synthesis of KO2 nanocrystals on a porous fiberglass matrix is a promising route for the development of air regenerative products such as chemical lungs. The preparation process was studied experimentally with Taguchi experimental design L18 orthogonal array (35) to examine the effect of five physicochemical variables at three levels. Maximum active oxygen content (Oact wt.%) as the objective of optimization was determined by hot air at a temperature of 120 °C, flow rate 325 L/min, time of 10 min with 10 cm distance from the matrix, and alkaline solution 1.5%. The analysis of variance (ANOVA) with Fisher’s test revealed that the hot air temperature has the most significant effect on the response. The XRD pattern and TGA decomposition curves of the optimal sample confirmed the form of KO2 nanocrystals as a major phase on the matrix. The morphology and elemental analysis of the product determined by FESEM and EDX analysis have been evenly distributed both in pores and on the surface of the matrix in the form of spherical or quasispherical grains (10-40 nm in diameter). The BET-specific surface area of KO2 nanocomposite was measured about at 1.252 m2/g and they have a mesoporous solid structure. The best CO2 adsorption kinetic model was the Elovich model which fits the experimental kinetic data. The thermodynamic parameters represent the spontaneous and exothermic processes.

Keywords

Main Subjects


[1] Kim J.H., Park Y., Jeong S.K., CO2 Conversion to O2 by Chemical Lung in the Presence of Potassium Superoxide in the Silicone Polymer Matrix, Korean Journal of Chemical Engineering, 27(1): 320-323 (2010).
[2] Stull J., White M., Air Revitalization Compounds: A Literature Survey, Toxicological & Environmental Chemistry, 10(2): 133-155 (1985).
[4] Mulloth L., Finn J., Air Quality Systems for Related Enclosed Spaces: Spacecraft Air, Hdb. Env. Chem., 4: 383-404 (2005).
[5] Ray C., Ogle K., Tipps R., Carrasquillo R., Wieland P., The Space Station Air Revitalization Subsystem Design Concept, SAE Transactions, 96: 508-520 (1987).
[6] Chegeni A., Babaeipour V., Fathollahi M., Hosseini S.G., Development of a New Formulation of Air Revitalization Tablets in Closed Atmospheres Using the Taguchi Statistical Method, Inter. Jour. Envir. Sci. Techn., 19: 4289–4304 (2022).
[7] Zhdanov D., Ul’yanova M., Ferapontov Y.A., A Study of the Kinetics of Synthesis of Potassium Superoxide from an Alkaline Solution of Hydrogen Peroxide, Russian Journal of Applied Chemistry, 78(2): 184-187 (2005).
[8] Holquist J.B., Klaus D.M., Graf J.C., Characterization of Potassium Superoxide and a Novel Packed Bed Configuration for Closed Environment Air Revitalization", 44th International Conference on Environmental Systems (2014).
[9] Holquist J., Koenig P., Tozer S., Wiliams A.A., Kalus D.M., Stodiek L., Niederwieser T., Olthoff C.T., Hohen A., "Atmosphere Regeneration to enable Life Support for the Transport of Rodents to and from the ISS-Design Trades and Test Results", 43rd International Conference on Environmental Systems, 3461 (2013).
[10] Karelin A., Gladyshev N., Gladysheva T., Raman Spectroscopy Data on the Phase Transition of KO2 Mixed with KOH on a Glass Fiber Matrix, Russian Journal of Inorganic Chemistry, 59(4): 360-367 (2014).
[11] Gladysheva T., Gladyshev N., Dvoretsky S., "Nanocrystalline Regenerative Product," Synthesis. Properties. Implementation. Moscow, Spektr.(Rus.), (2014).
[12] Gladysheva T., Gladyshev N., Plotnikov M.Y., Dorokhov R., Dvoretskii S., Karelin A., Kinetics of Carbon Dioxide Chemisorption and Oxygen Release Under Static Conditions by Nanocrystalline KO2 Deposited on a Fiber-Glass Matrix, Russian Journal of Applied Chemistry, 88(6): 1015-1019 (2015).
[13] Mas J., Argudo M., Labanda J., Llorens J., "Mass and Volume Efficient CO2 Removal and O2 Generation System", SAE Technical Paper 0148-7191, (2007).
[14] T. Gladysheva, N. Gladyshev, and S. Dvoretsky, Advanced Composite Material for Air Regeneration Systems of Individual and Collective Protection, Advanced Materials & Technologies, 1: 44-55 (2016).
[15] Reinsberg P.H., Koellisch A., Bawol P.P., Baltruschat H., K–O2 Electrochemistry: Achieving Highly Reversible Peroxide Formation, Physical chemistry Chemical Physics, 21(8): 4286-4294 (2019).
[16] Ferapontov Y.A., Ul’yanova M., Sazhneva T., Kinetics and Mechanism of Decomposition of Peroxide Compounds in the Liquid Phase of the KOH-H2 O2-H2O System in Vessels Made of Various Materials," Russian Journal of Applied Chemistry, 82(5): 826-831 (2009).
[17] Jia Y., Liu Y., Wang S., Reaction Characteristics of Oxygen Generation from Plate-Like Potassium Superoxide within a Confined Space, Journal of Advanced Oxidation Technologies, 20(1):       (2017).
[18] Alem-Rajabif A., Lai F., EHD-Enhanced Drying of Partially Wetted Glass Beads, Drying Technology, 23(3): 597-609 (2005).
[19] Seyfi R., Babaeipour V., Mofid M.R., Kahaki F.A., Expression and Production of the Recombinant Scorpion as a Potassium Channel Blocker Protein in Escherichia Coli, Biotechnology and Applied Biochemistry, 66(1): 119-129 (2019).
[20] Babaeipour V., Bagherniya M., Soleimani A., Optimization of Bacterial Nano-Cellulose Production in Bench-Scale Rotating Biological Contact Bioreactor by Response Surface Methodology, Iranian Journal of Chemistry and Chemical Engineering (IJCCE), 40(2): 407-416 (2021).
[21] Chegeni A., Babaeipour V., Fathollahi M., Hosseini S.G., Modeling of CO2 Adsorption Isotherms, Kinetics and Thermodynamics Equilibrium, and the Brunauer− Emmett−Teller Analysis onto KO2 Pellets, Journal of Cluster Science, 33: 2167-2178 (2022).
[22] Saha D., Deng S., Adsorption Equilibrium and Kinetics of CO2, CH4, N2O, and NH3 on Ordered Mesoporous Carbon, Journal of Colloid and Interface Science,345(2): 402-409 (2010).
[23] Cui M., Jang M., Cho S.H., Khim J., Kinetic and Thermodynamic Studies of the Adsorption of Heavy Metals on to a New Adsorbent: Coal Mine Drainage Sludge, Environmental Technology, 31(11): 1203-1211 (2010).
[24] Zheng H., Liu D., Zheng Y., Liang S., Liu Z., Sorption Isotherm and Kinetic Modeling of Aniline on Cr-Bentonite, Journal of Hazardous Materials, 167(1-3): 141-147 (2009).
[25] Ferapontov Y. A., Zhdanov D., Ul’yanova M., Physicochemical Properties of KOH-H2O2-H2O Solutions, Russian Journal of Applied Chemistry, 80(7): 1045-1047 (2007).
[26] Allen A., Anderson M., Mattson B., The Remarkable Chemistry of Potassium Dioxide (1–). Two Microscale Classroom Demonstrations, Journal of Chemical Education, 86(11): 1286 (2009).
[27] Gao N., Jin L., Hu H., Huang X., Zhou L., Fan L., Potassium Superoxide Oxygen Generation Rate and Carbon Dioxide Absorption Rate in Coal Mine Refuge Chambers, International Journal of Mining Science And Technology, 25(1): 151-155 (2015).
[28] Piramoon S., Aberoomand Azar P., Saber Tehrani M., Mohamadi Azar S., Optimization of Solar-Photocatalytic Degradation of Polychlorinated Biphenyls using Photocatalyst (Nd/Pd/TiO2) by Taguchi Technique and Detection by Solid Phase Nano Extraction, Iranian Journal of Chemistry and Chemical Engineering (IJCCE), 40(5): 1541-1553 (2021).
[29] Yang Y.-S., Huang W., A Grey-Fuzzy Taguchi Approach for Optimizing Multi-Objective Properties of Zirconium-Containing Diamond-Like Carbon Coatings, Expert Systems with Applications, 39(1): 743-750 (2012).
[30] Ramavandi B., Asgari G., Faradmal J., Sahebi S., Roshani B.,"Abatement of Cr (VI) from Wastewater Using a New Adsorbent, Cantaloupe Peel: Taguchi L 16 Orthogonal Array Optimization, Korean Journal of Chemical Engineering, 31(12), 2207-2214 (2014).
[31] Gopinath S., Devan P., Optimization and Prediction of Reaction Parameters of Plastic Pyrolysis oil Production Using Taguchi Method, Iran. J. Chem. Chem. Eng. (IJCCE), 39(2): 91-103 (2020).
[32] Zhang S., Shen Y., Shao P., Chen J., Wang L., Kinetics, Thermodynamics, and Mechanism of a Novel Biphasic Solvent for CO2 Capture from Flue Gas, Environmental Science & Technology, 52(6): 3660-3668 (2018).
[33] Wang L., Yu S., Li Q., Zhang Y., An S., Zhang S., Performance of Sulfolane/DETA Hybrids for CO2 Absorption: Phase Splitting Behavior, Kinetics and Thermodynamics, Applied Energy, 228: 568-576 (2018).
[34] Ho Y., McKay G., A Comparison of Chemisorption Kinetic Models Applied to Pollutant Removal on Various Sorbents, Process Safety and Environmental Protection, 76(4): 332-340 (1998).
[35] Zhao G., Wu X., Tan X., Wang X., Sorption of Heavy Metal Ions from Aqueous Solutions: A Review, The Open Colloid Science Journal, 4: 19-31 (2010).
[36] Saeidi M., Ghaemi A., Tahvildari K., Derakhshi P., Exploiting Response Surface Methodology (RSM) as a Novel Approach for the Optimization of Carbon Dioxide Adsorption by Dry Sodium Hydroxide, Journal of The Chinese Chemical Society, 65(12): 1465-1475 (2018).
[37] Tan Y., Islam M.A., Asif M., Hameed B., Adsorption of Carbon Dioxide by Sodium Hydroxide-Modified Granular Coconut Shell Activated Carbon in a Fixed Bed, Energy, 77: 926-931 (2014).
[38] Gladyshev N., Dvoretskii S., Zhdanov D., Ul'yanova M., Ferapontov Y.A., Choice of a Stabilizer for the Reaction of KOH With Hydrogen Peroxide to Produce Potassium Superoxide, Russian Journal of Applied Chemistry, 76(11): 1858-1859 (2003).
[39] White M.G., Paris D.T., "Control of Breathing Atmospheres Using Alkali Metal Superoxides: An Engineering Analysis", Georgia Institute of Technology (1981).
[40] Volʹnov I. i. a. I., "Peroxides, Superoxides, and Ozonides of Alkali and Alkaline Earth Metals". Springer, (1966).
[41] Petrocelli A., Kraus D., The Inorganic Superoxides, Journal of Chemical Education, 40(3): 146 (1963).
[42] Gladysheva T., Gladyshev N., Dvoretskii S., Phase Composition of the Carbonatization Product of Nanocrystalline KO2 Deposited on a Glass Fiber Matrix, Inorganic Materials, 52(5): 459-463 (2016).
[43] Cullity B., Stock S., "Elements of X-Ray Diffraction" Prentice-Hall Inc, New York, (2001).
[44] Gladyshev N., Gladysheva T.V., Putin S.B., Dorokhov R.V., Simanenkov E.L., Plotnikov M.Yu., Rodaev V.V., Development of a Nanocrystalline Material for Air Regeneration Devices, Russian Journal of General Chemistry, 84(11): 2353-2358 (2014).
[45] Brunauer S., Emmett P.H., Teller E., Adsorption of Gases in Multimolecular Layers, Journal of the American Chemical Society, 60(2): 309-319 (1938).
[46] Dollimore D., Spooner P., Turner A., The BET Method of Analysis of Gas Adsorption Data and Its Relevance to the Calculation of Surface Areas, Surface Technology, 4(2): 121-160 (1976).
[48] Lowell S., Shields J.E., Thomas M.A., Thommes M., "Characterization of Porous Solids and Powders: Surface Area, Pore Size and Density". Springer Science & Business Media, (2012).
[49] Liu J., Wu L., Chen X., Kinetic Model Investigation on Lead (II) Adsorption Using Silica-Based Hybrid Membranes, Desalination and Water Treatment, 54(8): 2307-2313 (2015).
[51] Ammendola P., Raganati F., Chirone R., CO2 Adsorption on a Fine Activated Carbon in a Sound Assisted Fluidized Bed: Thermodynamics and Kinetics, Chemical Engineering Journal, 322: 302-313 (2017).
[52] Bulut E., Ozacar M., Sengil A., Adsorption of Malachite Green onto Bentonite: Equilibrium and Kinethics Studies and Process Design, Microporous And Mesoporous Materials, 15: 234-246 (2008).
[53] Özacar M., Şengil İ. A., A Kinetic Study of Metal Complex Dye Sorption onto Pine Sawdust, Process Biochemistry, 40(2): 565-572 (2005).
[54] Atia A. A., Donia A. M., Yousif A. M., Removal of Some Hazardous Heavy Metals from Aqueous Solution Using Magnetic Chelating Resin with Iminodiacetate Functionality, Separation and Purification Technology, 61(3): 348-357 (2008).
[55] Guibal E., Milot C., Tobin J.M., Metal-Anion Sorption by Chitosan Beads: Equilibrium and Kinetic Studies, Industrial & Engineering Chemistry Research, 37(4): 1454-1463 (1998).
[57] Ritchie A., Alternative to the Elovich Equation for the Kinetics of Adsorption of Gases on Solids, Journal of the Chemical Society, Faraday Transactions 1: Physical Chemistry in Condensed Phases, 73: 1650-1653 (1977).
[58] Zeldowitsch J., Über den Mechanismus Der Katalytischen Oxydation Von CO an MnO2, Acta physicochim. URSS, 1: 364-449 (1934).
[59] Weber W. J., Morris J. C., Kinetics of Adsorption on Carbon from Solution, Journal of the Sanitary Engineering Division, 89(2): 31-60 (1963).
[60] Adelodun A.A., Ngila J.C., Kim D.-G., Jo Y.-M., Isotherm, Thermodynamic and Kinetic Studies of Selective CO2 Adsorption on Chemically Modified Carbon Surfaces, Aerosol and Air Quality Research, 16(12): 3312-3329 (2016).
[61] Ghaemi A., Torab-Mostaedi M., Ghannadi-Maragheh M., Characterizations of strontium (II) and Barium (II) Adsorption from Aqueous Solutions Using Dolomite Powder, Journal of Hazardous Materials, 190(1-3): 916-921 (2011).
[63] Rashidi N. A., Yusup S., Borhan A., Isotherm and Thermodynamic Analysis of Carbon Dioxide on Activated Carbon, Procedia Engineering, 148: 630-637 (2016).